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Aqueous solubility-enhancing excipient technologies: a review of recent developments

Posted: 2 January 2018 | | No comments yet

At least some degree of solubility in water is necessary for active ingredients in pharmaceutical products to be effective in vivo. However, as efforts to discover and synthesise new active ingredients are pursued by industrial and academic medicinal chemists, achieving sufficient aqueous solubility can often be a significant limitation to clinical and commercial success…

Aqueous solubility-enhancing excipient technologies: a review of recent developments

These concepts have become more sophisticated over the past decade and researchers6,7 have incorporated them into the ‘Maximum absorbable dose’ metric to be used by pharmaceutical scientists8 as an important predictive tool during pharmaceutical discovery.

Aqueous solubility-enhancing excipient technologies: a review of recent developments

Figure 2: Calculated required aqueous solubility and its dependence on compound potency (in mg/kg) and intestinal permeability (P).4,5

Altering the chemical environment

When confronted with poor aqueous solubility for a parenteral product, it is relatively straightforward to improve solubility by altering the chemical environment of the compound. For instance, the use of buffers and counterions, along with pH adjustment, can be successful. This approach can be enhanced by incorporating pharmaceutically acceptable co-solvents (eg, ethanol, glycerol, polyethylene glycol, or propylene glycol), surfactants (eg, one of the polysorbates, a poloxamer or Cremophor) or cyclodextrins.9,10 The caveat to these solubilisation approaches, as has been noted previously, is that API precipitation in vivo often leads to irritation or even more severe reactions upon administration. A published review describes which solubilising excipients have been incorporated into commercial parenteral products up to 2004.11 A poorly soluble crystalline compound intended for administration by injection will often become sufficiently soluble if it is lyophilised to create an amorphous solid.12 Stabilising the amorphous form can be difficult, however, so this is not necessarily a panacea for poorly soluble compounds.13 Optimisation of the manufacturing process and the formulation (by incorporating stabilising excipients) is usually required to achieve sufficient physical and chemical stability for commercial products.

Solid form changes

Improving the aqueous solubility of orally administered compounds can often be accomplished by changing the solid form through various engineering technologies. For example, if the compound has an ionisable group then salt formation can often be explored. For compounds with or without ionisable groups, there has been the recent success in forming more soluble solid forms by creating a co-crystal.14,15 Both salt forms and co-crystals can be further optimised by conducting polymorph screening studies and selecting the most soluble polymorph.

Generating solid forms with small crystal sizes (eg, 2μm to 10μm through jet milling) will increase dissolution rate and systemic exposure for oral medications. Taking this particle size reduction approach even further, the use of nanocrystals (often between 0.2μm and 0.6μm) has proven advantageous for several poorly soluble compounds, resulting in five FDA-approved nanocrystal products for oral administration, most using the technology pioneered by Elan (now Alkermes).16

Because non-crystalline solids are generally more soluble than crystalline materials, oral formulations have been developed to take advantage of improved aqueous solubility of amorphous pharmaceuticals.12 The challenge with amorphous solids, however, is that crystallisation is preferred thermodynamically. Stabilised amorphous forms will be discussed in the next section, as excipients are required to achieve adequate physical stability.

Application of novel excipients

Although the conventional solubilising approaches illustrated thus far can improve aqueous solubility,11 many compounds remain challenging. Considerable effort has recently been devoted to identifying improved excipients and manufacturing processes for poorly water-soluble compounds. The two most commonly used categories will be discussed here as they are most commonly employed: lipid-based and amorphous-form stabilisers.

The use of lipids to deliver hydrophobic compounds through the intestinal lumen takes advantage of the ability of lipids to solubilise these compounds and that there are natural pathways to facilitate absorption of lipidic substances.17 Due to the myriad of lipid excipient choices, developing these formulations requires specialised knowledge and the necessity to screen a large number of excipient options before selecting the one combination that has the greatest chemical and physical stability. The product manufacturing process also requires unique equipment, as the liquid formulation is usually filled into soft gelatin capsules.

Recently, considerable effort has been devoted to the stabilisation of amorphous pharmaceuticals using excipients to trap compounds in physical configurations that have limited tendency to crystallise. Table 1 contains a list of some of these novel excipients. Foremost in this category are the polymers based on hydroxypropyl methylcellulose (HPMC)18 and its acetate succinate variation (HPMC AS).19 Pioneering work at Bend Research has shown how to create spray-dried dispersions with these and other polymers that stabilise many pharmaceuticals with poor aqueous solubility. As an alternative to spray-drying, melt extrusion has become quite popular and was the impetus for the polymeric excipient Soluplus20 and the polyvinyl alcohol product Parteck MXP.21 There has been recent progress in the quest to understand at the molecular level how these polymers work, and how to engineer even more effective polymeric solubilisers.22-24

Aqueous solubility-enhancing excipient technologies: a review of recent developments

Table 1: Novel excipients used to solubilise pharmaceuticals

Mesoporous silica25,26 and other structured materials27,28 can solubilise APIs via an adsorption mechanism. However, to be effective as an oral product, the excipient must not only solubilise APIs but must also extend the time that the API stays in solution in vivo.29,30 Thus, researchers have employed the artificial stomach-duodenum model31 during formulation development to study prototype formulations and successfully explored combinations of polymeric and mesoporous silica excipients32,33 to enhance oral bioavailability of compounds with poor aqueous solubility.

References

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  9. Loftsson T, Brewster ME. Pharmaceutical applications of cyclodextrins. 1. Drug solubilization and stabilization. Journal Of Pharmaceutical Sciences. 1996;85:1017-1025.
  10. Kim Y, Oksanen DA, Massefski Jr W, Blake JF, Duffy EM, Chrunyk B. Inclusion complexation of ziprasidone mesylate with beta-cyclodextrin sulfobutyl ether. Journal Of Pharmaceutical Sciences. 1998; 87:1560-1567.
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  16. Liversidge GG, Cundy KC, Bishop JF, Czekai DA. 1992. Surface modified drug nanoparticles. U.S. Patent No. 5,145,684.
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  18. Huang S, O’Donnell KP, Keen JM, Rickard MA, McGinity JW, Williams RO. A new extrudable form of hypromellose: AFFINISOL HPMC HME. AAPS PharmSciTech. 2016;17:106-119.
  19. Tanno F, Nishiyama Y, Kokubo H, Obara S. Evaluation of Hypromellose Acetate Succinate (HPMCAS) as a Carrier in Solid Dispersions. Drug Development and Industrial Pharmacy. 2004;30:9-17.
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  25. Zhou C, Xia X, Garcia-Bennett AE. 2017. Super-saturating delivery vehicles for poorly water-soluble pharmaceutical and cosmetic active ingredients and suppression of crystallization of pharmaceutical active ingredients. U.S. Patent No. 9,757,456.
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Biography

DR HENRY HAVEL is a pharmaceutical development scientist with more than 35 years’ experience working on projects from discovery to launch. He recently retired from his position as a Senior Research Fellow at Lilly and is now the Principal Investigator for Phytoption, a Purdue University start-up. Prior to joining Lilly, Dr Havel worked at The Upjohn Company (now Pfizer), Kalamazoo, Michigan. He has a PhD in Chemistry from the University of Minnesota.

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